Phosphor Bronze Wire Mesh

Phosphor Bronze Wire Mesh

Material: phosphor copper (0.03%-0.35% phosphor, 5%-8% tin, other is copper)
Weaving methods: plain weave, twill weave or dutch weave.
Width: 0.5-1.5 m or as your requirement.
Length: 15-100 m or as your requirement.
Applications:filtration, sieving, screening, and as protective enclosures
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Description
Technical Parameters

Phosphor bronze wire mesh is produced from copper-tin alloy with a small amount of phosphorus added. It features good elasticity, wear resistance and workability, and is commonly used for sieving, filtration, process parts and certain conductive components. Durable, flexible and versatile, this mesh suits a wide range of industrial applications for filtration, sieving and protective enclosures.

CHG Metal supplies plain weave phosphor bronze mesh in various mesh counts, wire diameters, roll widths and sheet sizes, with cutting and fabrication services available. When sending an inquiry, please specify the working medium, elasticity requirement, surface finish color and welding requirements.

 

phosphor bronze wire mesh manufacturer

phosphor bronze wire mesh type

 

Types of Phosphor Bronze Wire Mesh:

 

Phosphor bronze wire mesh comes in various types, with differences in weave patterns, wire thickness, and opening sizes. Common types include:

 

1.Plain Weave:

This is the most common weave type, where the warp and weft wires are woven at 90-degree angles. It provides a balanced and uniform grid suitable for filtration and screening.

3001
2.Twill Weave:

This weave has two wires passing over and under two other wires alternately, providing a tighter mesh that is often used in applications where finer filtration is needed.

4001
3.Dutch Weave:

A specific variation with finer mesh wires in the weft (horizontal) and thicker wires in the warp (vertical), offering enhanced durability while maintaining fine filtration properties.

5001

 

4.Reverse Dutch Weave:

Unlike the plain Dutch weave, the reverse Dutch weave features a distinctive configuration: the warp wire is composed of fine mesh (typically mesh wire or woven wire mesh), while the weft wire is made from thicker mesh. Additionally, the weave utilizes a reduced number of wires, enhancing its unique structural properties.

6001

Product code

Mesh/inch

Wire Diameter

Opening(mm)

SWG

M.M.

Inch

PCMCS-622

6

22

0.711

0.028

3.522

PCMCS-622

PCMCS-823

8

23

0.610

0.024

2.565

PCMCS-823

PCMCS-1025

10

25

0.508

0.020

2.032

PCMCS-1025

PCMCS-1226

12

26

0.457

0.018

1.660

PCMCS-1226

PCMCS-1427

14

27

0.417

0.016

1.397

PCMCS-1427

PCMCS-1629

16

29

0.345

0.014

1.243

PCMCS-1629

PCMCS-1830

18

30

0.315

0.0124

1.096

PCMCS-1830

PCMCS-2030

20

30

0.315

0.0124

0.955

PCMCS-2030

PCMCS-2230

22

30

0.315

0.0124

0.840

PCMCS-2230

PCMCS-2430

24

30

0.315

0.0124

0.743

PCMCS-2430

PCMCS-2631

26

31

0.295

0.0116

0.682

PCMCS-2631

PCMCS-2831

28

31

0.295

0.0116

0.612

PCMCS-2831

PCMCS-3032

30

32

0.247

0.011

0.573

PCMCS-3032

PCMCS-3233

32

33

0.254

0.010

0.540

PCMCS-3233

PCMCS-3434

34

34

0.234

0.0092

0.513

PCMCS-3434

PCMCS-3634

36

34

0.234

0.0092

0.472

PCMCS-3634

PCMCS-3835

38

35

0.213

0.0084

0.455

PCMCS-3835

PCMCS-4036

40

36

0.193

0.0076

0.442

PCMCS-4036

PCMCS-4236

42

36

0.193

0.0076

0.412

PCMCS-4236

PCMCS-4437

44

37

0.173

0.0068

0.404

PCMCS-4437

PCMCS-4637

46

37

0.173

0.0068

0.379

PCMCS-4637

PCMCS-4837

48

37

0.173

0.0068

0.356

PCMCS-4837

PCMCS-5037

50

37

0.173

0.0068

0.335

PCMCS-5037

PCMCS-6036

60 × 50

36

0.193

0.0076

-

PCMCS-6036

PCMCS-6037a

60 × 50

37

0.173

0.0068

-

PCMCS-6037a

PCMCS-6037b

60

37

0.173

0.0068

0.250

PCMCS-6037b

PCMCS-7039

70

39

0.132

0.0052

0.231

PCMCS-7039

PCMCS-8040

80

40

0.122

0.0048

0.196

PCMCS-8040

PCMCS-8042

80

42

0.102

0.004

0.271

PCMCS-8042

PCMCS-9041

90

41

0.112

0.0044

0.170

PCMCS-9041

PCMCS-10042

100

42

0.102

0.004

0.152

PCMCS-10042

PCMCS-10043

100

43

0.091

0.0036

0.168

PCMCS-10043

PCMCS-12043

120 × 108

43

0.091

0.0036

-

PCMCS-12043

PCMCS-12044

120

44

0.081

0.0032

0.131

PCMCS-12044

PCMCS-12045

120

45

0.071

0.0028

0.140

PCMCS-12045

PCMCS-14046

140

46

0.061

0.0024

0.120

PCMCS-14046

PCMCS-15046

150

46

0.061

0.0024

0.108

PCMCS-15046

PCMCS-16046

160

46

0.061

0.0024

0.098

PCMCS-16046

PCMCS-18047

180

47

0.051

0.002

0.090

PCMCS-18047

PCMCS-20047

200

47

0.051

0.002

0.076

PCMCS-20047

PCMCS-22048

220

48

0.041

0.0016

0.065

PCMCS-22048

PCMCS-25048

250

48

0.041

0.0016

0.061

PCMCS-25048

 

Advantages of Phosphor Bronze Wire Mesh

 

phosphor bronze wire mesh detail

 

  • Long Service Life: Thanks to its corrosion resistance and durability, phosphor bronze wire mesh tends to have a longer lifespan compared to other wire mesh types.
  • High Performance in Harsh Conditions: Its resistance to harsh chemicals, seawater, and extreme temperatures makes it ideal for challenging environments.
  • Excellent Strength-to-Weight Ratio: The mesh maintains high strength while being lightweight, which is beneficial for applications that require both strength and ease of handling.
  • Aesthetic Appeal: Over time, phosphor bronze develops a distinctive patina that adds a unique aesthetic to architectural applications.

 

Applications of Phosphor Bronze Wire Mesh:

 

Filtration and Separation:

Industrial Filtration: Phosphor bronze mesh is commonly used in various filtration systems to filter liquids, gases, and powders due to its high precision and resistance to clogging. It can be used to filter chemicals, oils, and food products.

Water Filtration: It is ideal for water filtration systems in both residential and industrial settings, especially in marine environments where saltwater resistance is crucial.

 

Screening and Sieving:

Mining and Mineral Processing: In mining, phosphor bronze mesh is used to sieve or screen mineral ores and aggregate materials. Its resistance to abrasion and corrosion makes it ideal for tough working environments.

Agricultural Screening: The mesh is also used in agricultural settings for separating seeds, grains, and other materials.

 

Electronics and Electrical Applications:

Shielding: Because phosphor bronze is non-magnetic and has good electrical conductivity, it is used as shielding material in electronic enclosures to protect sensitive components from electromagnetic interference (EMI).

Heat Sinks: The material's excellent heat conductivity makes it suitable for use in heat sinks and thermal management solutions in electronic devices.

 

application of Phosphor Bronze Wire Mesh

9

 

Marine and Aerospace:

Corrosion Resistance in Marine Environments: Phosphor bronze's resistance to corrosion makes it highly valuable for marine applications, such as boat parts, seawater filtration systems, and underwater equipment.

Aerospace Components: It is sometimes used in aerospace applications where strength, corrosion resistance, and low magnetic properties are needed.

 

Decorative and Architectural Use:

Architectural Mesh Panels: Phosphor bronze wire mesh is sometimes used in modern architecture for facades, partitions, or decorative cladding due to its aesthetic appeal, which can develop a patina over time.

Jewelry and Craft: The mesh is sometimes used in artistic and jewelry applications due to its unique color and finish.

 

Protective Barriers:

Enclosures and Guarding: The strong, durable, and flexible properties of phosphor bronze wire mesh make it suitable for creating protective barriers or enclosures in both industrial and commercial settings.

 

FAQ

Q: Is phosphor bronze suitable for strong acids?

A: Usually not. Strong acids, alkalis and some chlorides require another alloy.

Q: How is it different from brass?

A: Phosphor bronze contains tin and phosphorus and generally offers more spring and wear resistance than brass.

Q: Can you make discs or screen parts?

A: Yes. Provide diameter, aperture, thickness, quantity and surface requirements.

Request a Quote

 

Send the phosphor bronze mesh count, wire diameter, aperture, dimensions, medium, surface, fabrication and quantity to CHG Metal for a quotation.

Contact now

 

 

 

 

 

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