High-Precision Circular Disc Filter Leaves

High-Precision Circular Disc Filter Leaves

Product Name: Circular Disc Filter Leaf / Leaf Filter Element
Material Options: Premium Stainless Steel 304, 316L, 904L
Weave Type: Multi-layered matrix, featuring a Plain Dutch Weave filtration surface and heavy-gauge structural drainage core
Wire Diameter: Fully variable and customized based on your process hydraulic pressure metrics
Nominal Micron Rating: Available in 15μm, 25μm, 40 μm, 70μm, and 80μm
Central Hub Design: CNC-machined central positioning flange / manifold collector hub
Rim Closure Style: Continuously compressed U-profile with integrated reinforcement welds
Sample: Micro-scale sample disc or custom dimensional blueprint available upon request
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Description
Technical Parameters

 

Our Circular Disc Filter Leaves are highly engineered, multi-layered metal filtration elements designed specifically for horizontal disc filters, specialized nutsche filters, and vertical pressurized reactors.

 

This element utilizes a perfectly balanced circular geometry instead of a traditional rectangular profile. The defining feature of this product is its heavy-duty CNC-machined central hub flange. This hub serves a dual purpose: it acts as the high-strength physical anchor that locks the disc onto the central rotating or stationary shaft, and it functions as the central gathering channel where clarified filtrate from all 360 degrees of the panel converges before dropping into the main outlet pipe.

 

The outer perimeter features a heavy-gauge, smooth U-profile metal rim. This rim is hydraulically compressed over the multi-layer wire cloth and continuously secured via micro-welds. This continuous edge design provides isotropic pressure distribution, meaning the internal hydraulic stresses are spread evenly across the circle, completely eliminating the localized corner stresses that commonly warp rectangular panels.

 

 

 

Details

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Technical Specifications & Dimension Matrix

 

Parameter Standard Specification / Engineering Limit
Available Diameters ($\phi$) Φ400 mm, Φ600 mm, Φ800 mm, Φ1000 mm,Φ1200 mm, Φ1500 mm
Central Flange ID / OD Custom-machined to match your equipment central shaft manifold
Flange Locking Mechanism Multi-bolt circle pattern, wedge-lock keyways, or compression seal seats
Mesh Configurations 3-Layer standard, 5-Layer heavy-duty, 7-Layer ultra-rigid
Surface Topography Mirror-smooth Dutch weave to facilitate zero-residual cake scraping
Max. Differential Pressure Up to 6.0 bar (0.6 MPa) backpressure threshold

 

 

 

Key Benefits of Our Central Flange Circular Discs

 

 

 

How To Cooperate With Us?

Simply send us your drawings or technical specifications-we specialize in fully customized manufacturing to perfectly match your filtration requirements.

Our address

Room 1310-5, Block A, Zhongliang Plaza, No. 345 Youyi North Street, Lianmeng Road, Xinhua District, Shijiazhuang City, Hebei Province, China 050061

Phone Number

+8615076820259

E-mail

jesse@chgmetal.com

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